The Electronics Manufacturing operations are performed in a 2,165 sq. meters area of the Electronics Building and are divided into two main activities, Electronics Manufacturing and Assembly and Electronics Testing, each performing the following functions :

Manufacturing

point.gif (296 bytes) Manufacturing and testing of harness cables
point.gif (296 bytes) Automatic cutting and stripping of wires
point.gif (296 bytes) Automatic semi-automatic and manual preparation of components 

   (performing of components lead, coil manufacturing and transformers)

point.gif (296 bytes) Semi-automatic insertion of components
point.gif (296 bytes) Automatic wave soldering
point.gif (296 bytes) Automatic vapor degreasing facility

Assembly

point.gif (296 bytes) Assembly of analog and digital printed circuit boards and modules
point.gif (296 bytes) Manual insertion of sensitive handing components (power transistors, SMD's, etc)
point.gif (296 bytes) Cleaning, coating and potting
point.gif (296 bytes) Final module assembly

Electronic Products

HAI's Electronics custom designed and manufactured products, are the following:

       

Product Testing

point.gif (296 bytes) Testing of all modules and most complex analog, digital and hybrid PCB's with in-circuit testing

    system (short/open circuit testing, misplacement of components, out-of-tolerance components,

    etc)
point.gif (296 bytes) Alignment and functional test of modules and PCB's with general purpose or dedicated

    adapters, designed by HAI.
point.gif (296 bytes) Automatic test (Modules)
point.gif (296 bytes) Functional and final test of products
point.gif (296 bytes) Final assembly
point.gif (296 bytes) Burn-in
point.gif (296 bytes) Environmental testing of products

Machine Parts Fabrication

  • Provision of machinery and fabrication support for the Electronics Facilities, including normal and precision turning, drilling milling, grinding, cutting, welding, shearing, banding, punching, heat treating and painting.

SMD Technology

A new facility of surface mounted devices is housed in 2,000 sq. meters of floor space. The SMD facility includes the following systems :

point.gif (296 bytes) PCB handling system (loader/unloader)
point.gif (296 bytes) Screen printing system
point.gif (296 bytes) Radiation/convection oven
point.gif (296 bytes) Interconnecting conveyer 
point.gif (296 bytes) Component (SMD) placement system
point.gif (296 bytes) Dual wave soldering system
point.gif (296 bytes) Dual cleaning system solvent/aqueous

 

ELECTRONICS MANUFACTURING and ASSEMBLY AREAS

Function

  • Provision of machinery and fabrication support for the Electronics Facilities, including normal and precision turning, drilling, milling, grinding, cutting, welding, shearing, bending, punching, heat treating and painting.

  • Provision of manufacturing and assembly capability for P.C. boards, coil, transformers, wiring harnesses, component forming and cutting, coating and potting.

Assembly

point.gif (296 bytes) SMD
point.gif (296 bytes) Semi-Automatic Assembly

point.gif (296 bytes) Manual Assembly
point.gif (296 bytes) Module Assembly
point.gif (296 bytes) Final Assembly

 

Equipment

point.gif (296 bytes) Lathes, 13" to jewelers
point.gif (296 bytes) Drill Presses, standard to micro-drill
point.gif (296 bytes) Milling Machine, vert./horiz., 48" table /rotary table, standard or digital readout
point.gif (296 bytes) Grinders (surface, toolmakers)
point.gif (296 bytes) Band-saw (wood or metal)
point.gif (296 bytes) Welders-Electric-Arc and Spot, Gas Acetylene
point.gif (296 bytes) Vertical Sender
point.gif (296 bytes) Surface Plate, 48"
point.gif (296 bytes) Shear, manual, (36" x 0.50" mild steel)
point.gif (296 bytes) Bending Machine Manual (48" x 0.80", mild steel)
point.gif (296 bytes) Punch Press, manual and power
point.gif (296 bytes) Heat Treat Oven (electric)
point.gif (296 bytes) Paint Booth, water wash
point.gif (296 bytes) Paint Drying Oven (circulated air)
point.gif (296 bytes) Arbor Press
point.gif (296 bytes) Precision Gages
point.gif (296 bytes) Wide range of hand tools

ENVIRONMENTAL TRIALS and TESTING SHOP

Function
  • Provision for in Circuit Testing, Module Functional Test, Automatic Testing (based on Hp 9000/332 M MAX, 98580C) Burn-in, Vibration Testing (Random and Sine), Environmental Test, Harness Test, Inductor Test.

Environmental Equipment

point.gif (296 bytes) Universal Climatic Test Chamber
point.gif (296 bytes) Thermal Shock System
point.gif (296 bytes) Random Vibration Controller
point.gif (296 bytes) Temperature Test Chart
point.gif (296 bytes) Salt Spray Test Chamber
point.gif (296 bytes) Burn-In Oven

PRODUCTION METHODS and CONTROL

The Production Methods & Control function performs the following :

Maintenance and Manufacturing Planning & Control

point.gif (296 bytes) Production Planning
point.gif (296 bytes) Resources Planning
point.gif (296 bytes) Scheduling
point.gif (296 bytes) Production Control
point.gif (296 bytes) Cost Control
point.gif (296 bytes) Subcontracts Management

Materiel Planning

point.gif (296 bytes) Materials requirement planning

Technical Support

point.gif (296 bytes) Configuration Management
point.gif (296 bytes) Special equipment design and manufacturing
point.gif (296 bytes) Technical procedures
point.gif (296 bytes) Production methods
point.gif (296 bytes) Estimating

ENGINEERING,  RESEARCH & DEVELOPMENT

point.gif (296 bytes) Design, development and industrialization of electronic production close collaboration

    with military research centers.
point.gif (296 bytes) Participation in important European (EU) projects and cooperation with academic

    institutions aimed at the induction of modern technologies to the company
point.gif (296 bytes) Engineering support to the manufacturing production line.


point.gif (296 bytes) Equipment and machinery evaluation, installation studies and techno-economical proposals.

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