Overview

HAI being the major aviation repair and manufacturing center in Greece, utilizes advanced technology and equipment of utmost precision in carrying out its work and implementing customer contracts.

The Physical Science Laboratory capability was developed in parallel with HAI’s production activities and through all these years has been demonstrating exceptional competence in providing accurate, precise and effective performance of tests and analyses in support of HAI production operations and subcontractor evaluation processes as well as a wide range of customers (including armed forces, industry, research centers, public organizations, aviation and maritime companies) in accordance with approved references and documentation.  

In particular, the functions and responsibilities of the PSL include :  

Quality Control of :   Qualification of :  

Cleaning & plating baths

Fuels & oils  

Heat treatments  

Thermal spraying  

Welding

 

Cleaning & plating baths

Heat treatment

Weldings  

Thermal sprayings  

 

Receiving Inspection of : Extension of Self Life :

Paints & sealants  

Aluminum alloys  

Hardware (i.e. fasteners, rivets, etc)

Spectrometric Oil Analysis of: Various types of  engines

Paints & sealants Oils  

 

 

Its highly qualified technicians perform more than 5000 tests and analyses per year utilizing state-of-the-art prototype equipment which is calibrated and serviced by HAI's Precision Measuring Equipment Laboratory (PMEL), an entity which uses standards traceable to the National Standards. The PSL area covers 600 sq.m. and consists of two separate Laboratories, the Chemistry Laboratory and the Metallography Laboratory each performing the following functions :

Chemistry Laboratory

Functions

Alkalinity

Resistivity

Acidity

Conductivity

Specific Gravity

Distillation Range

Boiling Point

Water Content

Flash Point

Refractive Index

Viscosity (Kinematic, Brookfield, Krebs, Ford, Zahn)

Content Analysis of Cleaning, Stripping & Plating Baths (Cr, Cd, Cu, Ni, Ag, Pb, Sn,  Zn, Anodize, Black Oxide)

Spectrometric Analysis of Metals & Aluminum Alloys

Thickness of Plating & Coatings

Equipment

Atomic Absorption Spectrometer

Furnaces and Ovens

Atomic Emission Spectrometer

Conditioning Chamber

UV Spectrophotometer

Water Deionizer

Automatic Titrator

Flow and Flow Time Tester

PH-meters

Baker

Conductivity-meter

Crazing Tester

Refractrometer

Fineness Gauge

Water Detector

Pfund Cryptometer

Specific Gravity-meters (Hydrometers)

Bending Tester

Distilling Equipment

Scratch Hardness Tester

Flash Point Testers (Open, Closed)

Scratch Hardness Tester

Millipore Filtering System

Gloss Meter

Spot Tester for Me-Elements Qualitative Analysis  

Viscosity-meters (Kinematic, Brookfield, etc.)  

Precision Balances

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Metallography Laboratory

Functions  

Metallographic Examination / Analysis of Platings, Metal Spray Coatings,Weldings,Heat Treated Parts,Metal Cleaning & Etchings

Tensile Tests (Rm, Ro.2, ÄI%)

Compression Tests of Springs

Bending

Hardness of Metals (Rockwell, Brinnell, Vickers, Knoop, Shore)

Ductility Tests of Platings, Coatings & Thermal Sprays

Sieve Testing of Shots of Mechanical Cleaning

Corrosion Resistanc (Salt Spray Test) of Platings and Coatings

Hydrogen Embrittlement Test of Platings on High Strength Steels

 

 

 

 

 

 

 

 

 

Equipment

Tensile Tester (25 tons)

Low Speed Cut-off Machine

Creep Tester (20,000lb)

Sonic Cleaner

Hardness Tester - Rockwell

Mounting System

Hardness Tester - Brinnell

Grinder

Hardness Tester - Vickers

Polishing Systems

Hardness Tester - Knoop

Electro-Etching,-Polishing System

Hardness Tester - Shore

Metallograph (with camera)

Microhardness Tester- Vickers, Knoop

Stereozoom Microscope      (with monitor & camera)

Ductility Tester

Microscope

Salt Spray Tester

Inverted Microscope

Sieve Tester

Thickness Testers

Cut-off Machine

Abrasion Resistance Tester

 

 

 

 

 

 

 

 

 

 

All tests are carried out in a controlled environment against extreme conditions such as heat, dust, humidity and noise and all necessary equipment and energy sources for the performance of the tests are available. In addition, devices monitoring environmental conditions are available, when it is so required for the performance of tests.

The Laboratory’s Quality System follows the requirements of the international standard EN-45001 and is audited periodically by such internatiional organizations and companies as Bureau Veritas International, Aerospatiale, Boeing, Dasa, General Electric, NAMSA, etc.

The PSL participates successfully in interlaboratory testing programs arranged by Joap TSC, Aerospatiale, Snecma and General Electric, concerning Hardness Testing, Tensile Testing. Aluminum Alloys Spectrometric Analysis, Thermal Spray Metallographic Analysis and Spectrometric Oil Analysis.

 

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