Overview

HAI being the major aviation repair and manufacturing center in Greece, utilizes advanced technology and equipment of utmost precision in carrying out its work and implementing customer contracts.

The Physical Science Laboratory commenced its operations in parallel with HAI’s production activities and through all these years has been demonstrating exceptional competence in providing accurate, precise and safe performance of tests and analyses in support of HAI production operations and subcontractor evaluation processes as well as a wide range of customers (including armed forces, industry, research centers, public organizations, technical assistance, aviation and maritime companies) in accordance with approved references and documentation.

In particular, the functions and responsibilities of the PSL include :

aQuality Control

w            Resistivity

w Cleaning & plating baths

w            Conductivity

w Specific Gravity

w            Distillation Range

w            Boiling Point

w            Water Content

w            Flash Point

w            Refractive Index

w            Viscosity (Kinematic, Brookfield, Krebs, Ford, Zahn)

w            Content Analysis of Cleaning, Stripping & Plating Baths                     (Cr, Cd, Cu, Ni, Ag, Pb, Sn,  Zn, Anodize, Black Oxide)

w            Spectrometric Analysis of Metals & Aluminum Alloys

w            Thickness of Plating & Coatings

Its highly qualified technicians perform more than 5000 tests and analyses per year utilizing state-of-the-art prototype equipment which are calibrated and serviced by HAI PME Laboratory an entity which uses standards traceable to the National Standards. The PSL area covers 600 sq.m. and consists of two separate Laboratories, the Chemical Laboratory and the Metal Laboratory each performing the following functions :

Chemical Laboratory

a                  Functions

w            Alkalinity

w            Resistivity

w            Acidity

w            Conductivity

w            Specific Gravity

w            Distillation Range

w            Boiling Point

w            Water Content

w            Flash Point

w            Refractive Index

w            Viscosity (Kinematic, Brookfield, Krebs, Ford, Zahn)

w            Content Analysis of Cleaning, Stripping & Plating Baths                     (Cr, Cd, Cu, Ni, Ag, Pb, Sn,  Zn, Anodize, Black Oxide)

w            Spectrometric Analysis of Metals & Aluminum Alloys

w            Thickness of Plating & Coatings

a                  Equipment

w            Atomic Absorption Spectrometer

w            Furnaces and Ovens

w            Atomic Emission Spectrometer

w            Conditioning Chamber

w            UV Spectrophotometer

w            Water Deionizer

w            Automatic Titrator

w                        Flow and Flow Time Tester

w            PH-meters

w            Baker

w            Conductivity-meter

w            Crazing Tester

w            Refractrometer

w            Fineness Gauge

w            Water Detector

w            Pfund Cryptometer

w            Specific Gravity-meters (Hydrometers)

w            Bending Tester

w            Distilling Equipment

w            Scratch Hardness Tester

w            Flash Point Testers (Open, Closed)

w            Scratch Hardness Tester

w            Millipore Filtering System

w            Gloss Meter

w            Precision Balances

 

 

w            Spot Tester for Me-Elements Qualitative Analysis

w            Viscosity-meters (Kinematic, Brookfield, etc.)

Metal Laboratory

a                  Functions

w            Metallographic Examination / Analysis of Platings, Metal Spray Coatings,Weldings,Heat Treated Parts,Metal Cleaning & Etchings

w            Tensile Tests (Rm, Ro.2, ÄI%)

w            Compression Tests of Springs

w            Bending

w            Hardness of Metals (Rockwell, Brinnell, Vickers, Knoop, Shore)

w            Ductility Tests of Platings, Coatings & Thermal Sprays

w            Sieve Testing of Shots of Mechanical Cleaning

w            Corrosion Resistanc (Salt Spray Test) of Platings and Coatings

w            Hydrogen Embrittlement Test of Platings on High Strength Steels

a                 Equipment

w            Tensile Tester (25 tons)

w            Low Speed Cut-off Machine

w            Creep Tester (20,000lb)

w            Sonic Cleaner

w            Hardness Tester - Rockwell

w            Mounting System

w            Hardness Tester - Brinnell

w            Grinder

w            Hardness Tester - Vickers

w            Polishing Systems

w            Hardness Tester - Knoop

w            Electro-Etching,-Polishing System

w            Hardness Tester - Shore

w            Metallograph (with camera)

w            Microhardness Tester-Vickers, Knoop

w            Stereozoom Microscope      (with monitor & camera)

w            Ductility Tester

w            Microscope

w            Salt Spray Tester

w            Inverted Microscope

w            Sieve Tester

w            Thickness Testers

w            Cut-off Machine

w            Abrasion Resistance Tester

All tests are carried out in a protected environment against extreme conditions such as heat, dust, humidity and noise and all necessary equipment and energy sources for the performance of the tests are available. In addition, devices monitoring environmental conditions are available, when it is so required for the performance of tests.

The Laboratory’s Quality System follows the requirements of the international standard EN-45001 and is audited periodically by such internatiional organizations and companies as Bureau Veritas International, Aerospatiale, Boeing, Dasa, General Electric, NAMSA, etc.

The PSL participates successfully in interlaboratory testing programs arranged by Joap TSC, Aerospatiale, Snecma and General Electric, concerning Hardness Testing, Tensile Testing. Aluminum Alloys Spectrometric Analysis, Thermal Spray Metallographic Analysis and Spectrometric Oil Analysis.

 

 

 

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