The Aerostructures Manufacturing Facilities act as a reliable sub-contractor or partner to leading aircraft and engine manufacturers and their sub-contractors, taking full responsibility for the design, fabrication and assembly and life support of products including:

• Medium size sub-assemblies for large civil aircraft.
• Large size sub-assemblies for military and regional aircraft.
• Small/medium size non rotating sub-assemblies for military and civil engines.
• Kits for modification and upgrade of aircraft and engines.

The Aerostructures Manufacturing facilities house the metal forming, metal processing and final assembly operations. A number of production shops also offer capabilities such as:

• First Cut
• Tool Fabrication
• Sheet Metal Parts Fabrication and Surface Treatment
• Machine Parts Fabrication
• Tube Fabrication

More specifically the Aerostructures Manufacturing Facilities' capabilities include:

• CAD/CAM & Engineering Analysis (CATIA, UNIGRAPHICS, NASTRAN-PATRAN)
• Material Evaluation (MRP)
• Tool Design & Fabrication (EUCLID)
• Machining (up to 5-axis CNC)
• Sheet Metal Forming (Incl. stretch forming)
• Chemical Processing
• Surface Treatments
• Welding (Spot, Seam, Tig, Electro-beam & Dubber Tig Welding)
• Tube Bending (up to 3" OD tubes)
• Assembly

In addition the Facilities possess the following support capabilities:

• Heat Treatment
• Painting
• NDI
• Research & Development
• Planning and Production System Controlling (PRC)
• Manufacturing Engineering
• CNC Programming
• Program Management

Major Projects

• F-16 aircraft Air Inlets, Engine Access Cover (LM AERO)*
• F-16 aircraft Aft Fuselage, F1 Fuel Tank, and Side Panels (LM AERO)*
• C-130J aircraft Plug & Mid Panels (LM AERO)*
• A300 & A310 aircraft Passenger Door Frames (AEROLIA)*
• A319/A320/A321 aircraft Cargo Door Frames (AEROLIA)*
• A330/340 aircraft Framework Lower Shell (PREMIUM AEROTECH)*
• Boeing B787 aircraft Cargo Door Surround (BOEING)
• C-27J Loading Ramp & Cargo Door (ALENIA)*
• Falcon 900EX aircraft Fuel Tanks (DASSAULT)*
• Falcon 900 & 2000 aircraft Baggage & Emergency Doors (DASSAULT)
• Eurofighter Supersonic Fuel Tank Parts (EADS EUROFIGHTER)
• T-6A Rib Assemblies (HAWKER BEECHCRAFT)
• UH-60 Black Hawk Side Panels

(*) HAI is sole source supplier

Composites

Manufacturing of aircraft and helicopter subassemblies in an all new facility of total area, 2.200 m2 with capabilities of sandwich carbon composite parts. Deliveries commenced in September 2007 for customers such as Eurocopter and Agusta.

HAI Aerostructures Manufacturing is certified per DΙ-8000A (ΒΟΕΙΝG), S-1000 (GE), MIL-I-45208A (LMTAS), and also Aerospatiale, Boeing, Dassault, EADS, GE, SNECMA, Lockheed Martin. Also certified per ISO 9001, ISO 9000-3 and AS 9100.